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PP Spunbond Rotary Ultrasonic Sealing Equipment Continuous Welding 8.5Kg

PP Spunbond Rotary Ultrasonic Sealing Equipment Continuous Welding 8.5Kg

  • PP Spunbond Rotary Ultrasonic Sealing Equipment Continuous Welding 8.5Kg
  • PP Spunbond Rotary Ultrasonic Sealing Equipment Continuous Welding 8.5Kg
PP Spunbond Rotary Ultrasonic Sealing Equipment Continuous Welding 8.5Kg
Product Details:
Place of Origin: China
Brand Name: RPS-SONIC
Certification: CE
Model Number: RPS-S800
Payment & Shipping Terms:
Minimum Order Quantity: 1set
Price: negotiation
Packaging Details: FOAM AND CARTON
Delivery Time: 5days
Payment Terms: T/T, Western Union, MoneyGram, paypal
Supply Ability: 500 sets per month
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Detailed Product Description
Name: Ultrasonic Sewing Machine Frequency: 35khz
Power: 800W Horn Material: Rapid Steel,Titanium
Generator: Digital Weight: 8.5Kg
High Light:

ultrasonic sealing machine

,

ultrasonic seam welding equipment

 

PP Spunbond Rotary Ultrasonic sealing equipment Continuous welding

 

Descripersion

Continuous welding on pp spunbond is asked very often in the market so RPS-SONIC provides a rotary welding system. There are special rollers for this welding method. The roller figures and figure depth depend on the material type and material thickness. Sonikel makes co-operation with fabric manufacturers to find the right solution and invests its R&D Department.Seat belt textile or similar poliester fabrics should be cut smoothly but the problem starts at the cutting point. At the cutting point, very small fabrics can go out from the textile. Ultrasonic cutting method, cuts and seals at the same time so there is no small fabrics at the cutting point. Another method is by heating knife but this time the cutting point becomes very hard, not soft. So when the user touches it, it can damage hand. After Ultrasonic cut and seal process, the edges are soft and there is no short fabrics, all of them are sealed.

 

Characteristics:
1.Seamming,trimming and embossing without glue, thread or other consumables
2.More faster and cost effective than traditional sewing machine and adhesive ways
3.Eliminates fraying or unraveling of bonded edges and seams
4.Multifunctional and thousands of designs available
5.Requires minimum training and maintenance
6.Super strong ultrasonic power meets the needs of different fabric thickness

 

RPS-SONIC specializes in manufacturing ultrasonic seam welding solutions for rotational systems.

 

Numerous seam soldering devices have been developed over the past years. From sonotrodes that can be installed in automated assembly lines, the Elmrt35 ultrasounds sewing machine up to customizations such as the PFW model devised for continuous welding of pleated filters.

 

There are two types of rotating modules for these operations: with either a side or central sonotrode resonating at a 35 kHz frequency and power varying from 600W to 1200W.

 

These horns can be made out of aluminium, treated with a special surface strengthening procedure, or titanium.

 

Our seam welding solutions are employed in binding synthetic textiles such as PVC, polyester, polypropylene, coated, filtering and technical fabrics.

Parameter:

ITEM DECRIPTION
TYPE 35FR1

35FR2

 

Frequency 35khz 35khz
Max. power 600W 1000W
Rotary Welding Horn’s Width 12mm 12mm
Synchronizing Belt Matched The Length is not more than730mm, the Width 12mm
Max. Allowable Rotation Speed 100 r/min.
Install Bolt M8, 4 pcs
Generator Digital generator can be adjusted the output amplitude from 50% to100%, continuously working
Cable

Standard 5m

Special length, please inform us.

APPLICATION:

 

Application

An ultrasonic sewing machine is versatile and easy to use in order to seam, cut, slit, trim, tack, emboss, or to cut and seal at the same time. The process used by every ultrasonic sewing machine is fast, simple and efficient. It can seal up to 80 meters per minute without the need for threads nor needles.

It is indeed a flexible technology. Due to the adaptability of its design, it is possible to mount the sewing machine on a workbench or to install it into semi or fully automated systems.



Using an ultrasonic sewing machine brings forth a series of advantages:
 
  • Fast and cost-effective weaving;
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  • Resilient seams;
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  • No need for consumables such as tape, clips or glue;
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  • Fast welding speed, high strength
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  • Nice welding seam, good sealing.
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  • Low energy consumption and easy operations
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  • Constant results;
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  • No cooling times and reduced maintenance costs;
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  • No shooting time for the stapler tool;
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  • Edging in one operation
  • No need for needles, thread, spools and any activities related to color matching, inventories, winding and trimming;
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  • Environmentally-friendly because it does not need any adhesives and solvents;
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  • Edges get sealed without leaving any stitch holes, thus preventing penetration from chemical agents, bloodborne pathogens and other particles.

Advantage:

Instead of needles, thread, glues or other adhesives, ultrasonic sewing equipment uses a patented rotary system, coupled with high-frequency vibrations, to bond synthetic or blended materials containing up to 40 percent natural fibers.

Resembling a traditional sewing machine, the  ultrasonic sewing machine channels the ultrasonic vibrations between a horn and rotating wheel, producing a localized heat buildup which causes the synthetic fibers to soften and fuse. This creates a strong molecular bond that’s impervious to moisture. Explains Alleman, “the resulting barrier seams are sealed, secure, ultra-reliable and soft-to-the-touch without the safety issues caused by stitch holes, glue gaps, fraying or unraveling.”

 

  

 

 

 

 

Contact Details
Hangzhou Powersonic Equipment Co., Ltd.

Contact Person: admin

Tel: +8615658151051

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