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Textiles Films Industrial Fabrics 40Khz Ultrasonic Cutting Equipment

Textiles Films Industrial Fabrics 40Khz Ultrasonic Cutting Equipment

  • Textiles Films Industrial Fabrics 40Khz Ultrasonic Cutting Equipment
  • Textiles Films Industrial Fabrics 40Khz Ultrasonic Cutting Equipment
  • Textiles Films Industrial Fabrics 40Khz Ultrasonic Cutting Equipment
Textiles Films Industrial Fabrics 40Khz Ultrasonic Cutting Equipment
Product Details:
Place of Origin: CHINA
Brand Name: RPS-SONIC
Certification: CE
Model Number: RPS-S40
Payment & Shipping Terms:
Minimum Order Quantity: 1SET
Price: Negotiation
Packaging Details: FOAM AND CARTON
Delivery Time: 3DAYS after Payment
Payment Terms: T/T, Western Union, MoneyGram, PAYPAL
Supply Ability: 500 SETS PER MONTH
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Detailed Product Description
Name: Ultrasonic Slicing Equipment Frequency: 40Khz
Power: 500w Type: Light Al
Cutting Blade: Titanium Alloy Blade Blade: Easy Replace
High Light:

40Khz ultrasonic cutting equipment

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40Khz ultrasonic fabric cutting machine

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ultrasonic cutting equipment 500w

ULTRASONIC CUTTING EQUIPMENT FOR TEXTILES, FILMS, INDUSTRIAL FABRICS

Descripersion:

 

Ultrasonic Cutting Machine is a class of device using ultrasonic energy for cutting. Instead of using traditional blade cutting, ultrasonic cutting has its advantages of smooth, reliable cutting, accurate trimming, no deformation, no raising, fuzzing, spinning, wrinkling etc. It can avoid the rough cutting-edge, coked edge, fuzzballs and other shortcomings of laser cutting machine.

Ultrasonic cutting machine is used for cutting rubber, synthetic fabric, cloth, plastic, sheet metal, food etc.

The cutting of food products using ultrasound is performed when an ultrasonic blade comes into contact with the product to be cut, the high vibration of 40,000 pulses per second, makes this product very easily be cut even if it is of delicate or sticky texture composition. The much higher vibration does not allow any product to stick to the blade. The cut is clean and without pressure on the product.

 

  • Environment-friendly (No noise, no smoke, no air contamination)
  • Smooth cutting of difficult-to-cut materials
  • Small hand-held size(can be attached to automotive machinery arms)
  • No special installation equipmen

 

This Ultrasonic Cutter is designed compact and lightweight with an easy hand grip to reduce fatigue allowing for long continuous operation. This ideal NSK handpiece offers excellent maneuverability with no vibration to the hand ensuring an accurate and sharp cutting finish. The controller automatically adjusts the output power depending on the load so there is no need to make any adjustments on the controller during the working process. A constant frequency provides steady cutting results. From simple work to fine cutting and complicated shapes, this Ultrasonic cutting Knife performs effortlessly and beautifully.

Ultrasonic Cutters are small in size and do not require large installation areas. Special equipment is not required for the installation. Ultrasonic Cutters are small enough to be hand-held for many operations.
Ultrasonic Cutters can also be attached to automated machinery arms. Although they may not be familiar to you, they play an active role in the manufacturing processes of various industrial products which we use daily.
cutt-welding of thermoplastic or thermoplastic coated fabrics and fleeces. Thereby two layers one obove the other are cut and the edges are welded together at the same time.

An even more compact and powerful high frequency ultrasonic cutter than previous models results in a sharper cut. User-friendly design fully utilizes the robot’s operation area. A forced cooling system with air inlet enables extended continuous use.

Assambled on the robotic cells are based on polyarticulated robots using a high frequency generator, or a simple blade.
Machines with one or several robots (STAUBLI, ABB…) according to the production volumes requested (can be used non-stop in 3 shifts).

 

Oscillator with maximum power output of 500 W enables powerful cutting of difficult-to-cut and extra-tough materials. Signals for on/off, emergency stop, change of output level, and other features can perform with automated machinery or industrial robots.

  • High-power ultrasonic cutter with maximum power output of 500 W is compatible with materials needing high-power cutting
  • Takes carbide and large blades
  • Mountable on automated machinery and industrial robots

Parameter:

Frequency 40Khz
Frequency adjustment Auto-tracking type
Max. power output 500W
Power output Infinitive adjustment
Power supply AC200V 50/60Hz
Electricity consumption 1000VA
Outer dimension (mm) 120*120*380
External control on/off,
Emergency stop,
Change of output
Weight 8kg
Blade thickness 0.6mm

 
 

 

Ultrasonic cutting and weaving guarantees:
– No fraying and selvage
– No burns on fabrics and emissions of toxic fumes
– No warm up waiting time
– Shorter production times
– Less energy consumption
– No need for thread in seams
– Coupling together two fabrics or one with a film
– Simultaneously punching and sealing
– Cutting and sealing synthetic cloth at the same time.

The synthetic fabrics that work best with ultrasonic cutting machinery are those that contain thermoplastics with similar melting temperatures and compatible molecular structures. In order for the ultrasonic cutting to work properly, synthetic fabrics should all share the following characteristics:
– Wide melting range
– High friction coefficient
– Uniform thickness
– At least 25 % of thermoplastic contents
– Enough stiffness and thickness to take the energy on the material’s interface (0,32258 mm / 0,0127 mm minimum).

Polyester is considered to be the most suitable synthetic material to be subjected to ultrasonic applications. Moreover, ultrasounds can generate strong and long-lasting seams in synthetic elements like Nylon 6 and Nylon 6/6 as well. Most polyolefins (polypropylene and polyethylene), on the other hand, show excellent welding characteristics, plus they are very lightweight. This makes them to lend themselves to various industrial uses.

Advantages:
– Easy of use and steady production results
– It seal off drape borders immediately
– Avoiding any unwanted fraying
– Efficient space optimization
– Guarantees quick, clean solutions without emitting hazardous fumes.

 

 

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