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Ultrasonic Booster Design , Ultrasonic Horn For Ultrasonic Plastic Welding Machine

Ultrasonic Booster Design , Ultrasonic Horn For Ultrasonic Plastic Welding Machine

  • Ultrasonic Booster Design , Ultrasonic Horn For Ultrasonic Plastic Welding Machine
  • Ultrasonic Booster Design , Ultrasonic Horn For Ultrasonic Plastic Welding Machine
Ultrasonic Booster Design , Ultrasonic Horn For Ultrasonic Plastic Welding Machine
Product Details:
Place of Origin: CHINA
Brand Name: RPS-SONIC
Certification: CE
Model Number: RPS-Horn
Payment & Shipping Terms:
Minimum Order Quantity: 1SET
Price: not sale alone
Packaging Details: FOAM AND CARTON
Delivery Time: 3DAYS
Payment Terms: T/T, Western Union, MoneyGram, PAYPAL
Supply Ability: 1000 SETS PER MONTH
Contact Now
Detailed Product Description
Name: Ultrasonic Horn Material: Titanium, Aluminium Or Hardened Steel
Type: Design By Different Application Application: Plastic Welding
Design: Depends On Both Transducer And Application Time Of Delivery: 10days
High Light:

ultrasonic booster

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ultrasonic sonotrode

20KHz converter and booster for ultrasonic plastic welding machine

 

What is Ultrasonic Welding and is it Right for Me?

When investigating ways to join plastic parts, you will almost certainly settle on a process that falls into one of these categories: mechanical, adhesives, or welding. Mechanical processes such as snap-fit, screws, or rivets are great if the product needs to be disassembled during its life or if the product will be run in low volume. Adhesives like glue form a more permanent bond and excel at adhering two dissimilar materials. Plastic welding processes are permanent in nature, have no consumables, and use a combination of heat and pressure to fuse the parts together. One particular welding method should not be overlooked when evaluating manufacturing methods: ultrasonic welding.

 

What is ultrasonic welding?

In simple terms, ultrasonic welding uses high frequency vibrations to heat and bond two parts that are touching under pressure. These high frequency vibrations exceed the limit of human hearing in most cases. The range of human hearing is from 20 Hz to 20 kHz while ultrasonic frequencies utilized in these welders typically range from 15 kHz to 75 kHz. The technique was patented in the 60’s and first used in the toy industry. Since then, the technology continues to advance and is used in industries such as medical, electronics, packaging, and automotive. Ultrasonic welding can be used for plastics as well as metals, but this article will primarily focus on plastic welding. To better understand ultrasonic welding let’s examine the components of a welder.

Booster

The booster section of the welding stack serves two purposes, primarily to amplify the mechanical vibrations produced at the tip of the transducer and transfer them to the welding horn. Its secondary purpose is to provide a location for mounting the stack on the welding press.

The booster expands and contracts as the transducer applies the ultrasonic energy. 

The booster, like other elements in the welding stack, is a tuned device therefore it must resonate at a specific frequency in order to transfer the ultrasonic energy from the transducer to the welding horn. In order to function successfully, the booster must be either one half of a wavelength of ultrasound in the material from which it is manufactured, or multiples of this length. Normally, it is one half wave length.

Products Details

This is the description of 20KHz converter and booster for ultrasonic plastic welding machine
 
type Branson 8400
frequency 20KHz
power 2000watt
power supply AC220v
 

Description:

We provide a wide range of high quality ultrasonic transducer, No matter what kind of transducer you are looking for,We can make sure that you can find one at here. it is by utilizing piezo-electric effect to convert electrical energy into mechanical energy. The bolt-on type can make sure that the transducer can produce stable ultrasonic when load changes.

 

We can make Ultrasonic transducer and booster available in Aluminum or Titanium in STOCK!
For use on ALL Sonitek, Branson & Dukane ultrasonic welders.

 

What is a booster horn?

A booster horn is a one-half-wavelength long resonant section made of aluminum or titanium. It modifies the amplitude of vibration applied to the horn.

 

Where is it located?

The booster is mounted between the converter and horn.

 

How does it work?

To provide an amplitude change, the booster will have different diameters on either side of its center or nodal point. A smaller diameter at the end attached to the horns, means that the boosters horn is amplitude increasing. A greater diameter at the end attached to the horn means the booster horn is amplitude decreasing.

Clamped at their nodal point, booster horns provide rigid support for the converter/horn assembly.

 

 

Branson 20 kHz boosters for all 400 and 800 series welders. Fits the following models: 430; 470; 490; 4120; 8200, 8400, 8600, 8700, and 401 and 801 actuators. These used aluminum boosters have an input thread for 1/2-20 for the converter and an output thread of 3/8-24.

 

 

Booster
The booster section of the welding stack serves two purposes, primarily to amplify the mechanical vibrations produced at the tip of the transducer and transfer them to the welding horn. Its secondary purpose is to provide a location for mounting the stack on the welding press.
The booster expands and contracts as the transducer applies the ultrasonic energy.
The booster, like other elements in the welding stack, is a tuned device therefore it must resonate at a specific frequency in order to transfer the ultrasonic energy from the transducer to the welding horn. In order to function successfully, the booster must be either one half of a wavelength of ultrasound in the material from which it is manufactured, or multiples of this length. Normally, it is one half wave length.

 

 

 

Ultrasonic Booster Design , Ultrasonic Horn For Ultrasonic Plastic Welding Machine 0

Ultrasonic Booster Design , Ultrasonic Horn For Ultrasonic Plastic Welding Machine 1

 

 

 

 

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