Compact and Powerful high frequency ultrasonic cutter robot-mounted  

Descripersion:

This Ultrasonic Cutter is designed compact and lightweight with an easy hand grip to reduce fatigue allowing for long continuous operation. This ideal NSK handpiece offers excellent maneuverability with no vibration to the hand ensuring an accurate and sharp cutting finish. The controller automatically adjusts the output power depending on the load so there is no need to make any adjustments on the controller during the working process. A constant frequency provides steady cutting results. From simple work to fine cutting and complicated shapes, this Ultrasonic cutting Knife performs effortlessly and beautifully.

Ultrasonic Cutters are small in size and do not require large installation areas. Special equipment is not required for the installation. Ultrasonic Cutters are small enough to be hand-held for many operations.
Ultrasonic Cutters can also be attached to automated machinery arms. Although they may not be familiar to you, they play an active role in the manufacturing processes of various industrial products which we use daily.

An even more compact and powerful high frequency ultrasonic cutter than previous models results in a sharper cut. User-friendly design fully utilizes the robot’s operation area. A forced cooling system with air inlet enables extended continuous use.

While Ultrasonic cutter is already applied in various field, mainly applied for automotive interior material. Namely, it is applied for relatively soft and thick material which has complicated 3-D surface and contains glass fiber.

The cutter blade is made of high speed tool steel and carbide.
The oscillator is specified for high speed & heavy load cutting. The oscillator consists of PZT and auto tracing control is employed to secure stable cutting.

The cutting tool can be held with 6 axes or 7 axes vertically articulated robot so that most suitable motion is available for this method.Following technologies constitute this method; Material fixing, pressure cutting, profiling cutting, cutting condition optimization (feeding rate, feeding direction, blade position and oscillating direction etc.), blade monitoring, auto grinding, off-line teaching and robot engineering etc..

Oscillator with maximum power output of 500 W enables powerful cutting of difficult-to-cut and extra-tough materials. Signals for on/off, emergency stop, change of output level, and other features can perform with automated machinery or industrial robots.

• High-power ultrasonic cutter with maximum power output of 500 W is compatible with materials needing high-power cutting
• Takes carbide and large blades
• Mountable on automated machinery and industrial robots

Parameter:

Target Materials

Resin plate
Glass fiber (GFRP)
Formed decorative film
Foam
Blow-molded parts
Injection-molded parts
Carbon fiber (CFRP)
Aluminum foil composites
Non-woven fabrics
Controlled-depth kiss cutting

FEATURES

1.Easy to use and operation

2.Small volume , take small space

3.Overload protect function , no damage to components

4.Switherland transducer , it’s stable and life long

5.Power range 30--100% adjutable 

6.High quality titanium ultrasonic knife 

7. With  digital ultrasonic geneator .