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Home ProductsUltrasonic Welding Converter

4 Ceramic Chips Ultrasonic Welding Converter 50mm Diameter For Plastic Assembly

4 Ceramic Chips Ultrasonic Welding Converter 50mm Diameter For Plastic Assembly

    • 4 Ceramic Chips Ultrasonic Welding Converter 50mm Diameter For Plastic Assembly
    • 4 Ceramic Chips Ultrasonic Welding Converter 50mm Diameter For Plastic Assembly
  • 4 Ceramic Chips Ultrasonic Welding Converter 50mm Diameter For Plastic Assembly

    Product Details:

    Place of Origin: China
    Brand Name: HC-Sonic
    Model Number: HC-T5020-4Z

    Payment & Shipping Terms:

    Minimum Order Quantity: 5 sets
    Price: negotiation
    Packaging Details: Foam+Carton
    Delivery Time: 2days
    Payment Terms: T/T, Western Union, MoneyGram
    Supply Ability: 200 Sets/month
    Contact Now
    Detailed Product Description
    Frequency: 20Khz Diameter: 50mm
    Ceramic Chips: 4chips Power: 1500W
    Capacity: 11000-13000 Resistance: <20 Ω

    50mm 4 ceramic chips ultrasonic welding converter plastic assembly

     

     

    The ultrasonic vibrations are generated in a generator, which converts the incoming mains voltage into high-frequency energy. This high-frequency electrical energy is converted into mechanical vibration energy of identical frequency with the help of the sound converter.

    The entire resonance unit consists of generator, converter, amplitude transformation unit and sonotrode, and it works through resonance. In ultrasonic welding, the heat required to melt the moulds is created by converting ultrasonic vibrations into mechanical vibrations and guided to the work piece to be welded at a certain contact pressure through the sonotrode. The plastic components function here as the energy carriers.

    The mechanical vibrations occurring on the work piece are absorbed and reflected away at the boundary. Heat that melts the plastic is generated on account the boundary- and molecular friction. The dense vapour-emitting plastic layer creates a sound blockade, which leads to additional melting of the plastic and hence, to an acceleration of the reaction.

    • Ultrasonic welding
    • Ultrasonic sealing
    • Ultrasonic cutting
    • Ultrasonic sieving
    • Ultrasonic coating
    • Ultrasonic cleaning
    • Ultrasonic mixing
    • Ultrasonic soldering
    • Ultrasonic atomizing
    • Ultrasonic turning
    Technical Data  
    Feasible performance: Up to 4000 Watt
    Frequencies: 20 - 70 kHz
    Efficiency: > 95%
    Connections:
    • BNC - high voltage connection for HF-cable RG 58
    • Air connections for standard innertube D= 6 mm
    Materials:
    • Stainless steel or black anodized aluminium housing
    • Titanium grade 5 resonance body

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    PARAMETER

     

     

    20Khz transducer Parameter datasheet

    Item No.

    Connect screw (Size)

    Capacitance

    Input power (W)

    Max. Amplitude (um)

     

     

    Yellow

    Grey

    Black

     

     

    5520-4Z

    M18 X 1

    10000-11000

    10500-11500

    14300-20000

    2000

    8

    5020-6Z

    M18 X 1.5

    18500-20000

    /

    22500-25000

    2000

    8

    5020-4Z

    M18 X 1.5

    11000-13000

    13000-15000

    15000-17000

    1500

    8

    5020-2Z

    M18 X 1.5

    6000-6500

    6500-7000

    8000-9000

    800

    6

    4020-4Z

    1/2-20UNF

    9000-10000

    9500-11000

    /

    900

    6

    4020-2Z

    1/2-20UNF

    /

    4800-5500

    /

    500

    5

    5020-4DS

    1/2-20UNF

    11000-12000

    12000-13500

    /

    1300

    8

    5020-4D

    1/2-20UNF

    11000-12000

    12300-13500

    13600-14600

    1500

    8

    5020-6D

    1/2-20UNF

    20000-22000

    /

    25500-26500

    2000

    10

    4020-6D

    1/2-20UNF

    13500-15000

    /

    /

    1500

    10

    4020-4D

    1/2-20UNF

    8500-10500

    10000-11000

    10500-11500

    900

    8

    3020-6D

    3/8-24UNF

    8000-9000

    /

    /

    600

    9

     

     

     

     

    Application:

     

    In ultrasonic welding, there are three variables to consider: time, pressure and amplitude. All three need to be taken into consideration to control the process. But before we can delve into these considerations, we need to understand the main components of this type of welding. Ultrasonic welding equipment consists of a machine press, generator, converter or transducer, sonotrode or horn, component support tooling and booster.

    ultrasonic-welders

    Back in the 1960s, ultrasonic welding took plastic assembly to a new level. It helped to optimize design and productivity in a wide range of industries, from automobiles to cosmetics. The quality and speed of ultrasonic welding were unlike any other process, transforming plastic assembly into a more reliable, highly efficient operation.

    The first industry to take advantage of this reliable welding technology was the toy business. Pioneered by Mattel and Knickerbocker, ultrasonic welding was the technology behind numerous popular toys. Later, automotive companies jumped on the bandwagon.

    General Motors, for example, used ultrasonic welding for turn signals and tail lights. By the early 1970s, ultrasonic welding was applied to different medical applications. Today, ultrasonic welding is used in many applications, including cell phone casings and electronic products. Ultrasonic welding is now considered the leading assembly method for rigid thermoplastics.

     

     

    Advantage

    1. The piezoelectric ceramic chip adopts imported parts, and can give a strong and stable output.
    2. High efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points.
    3. Large amplitude: optimization design by computer , vibration speed ratio is high .
    4. Large power,Under the action of prestressed screw, the energy of the piezoelectric ceramic to get maximum play;
    5. Good heat resistance, small harmonic impedance, low calorific value, using temperature range is wide.

     

     

     

    4 Ceramic Chips Ultrasonic Welding Converter 50mm Diameter For Plastic Assembly

     

     

    Contact Details
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