Automotive interior ultrasonic cutting knife

Descripersion:

Ultrasonic Work Cells are Pre-Engineered Systems designed by Yaskawa for ultrasonic cutting, trimming and deburring applications. They are available with one and two robots, as well as options for ultrsonic knives and hybrid trimmer-routers.

This Ultrasonic Cutter is designed compact and lightweight with an easy hand grip to reduce fatigue allowing for long continuous operation. This ideal NSK handpiece offers excellent maneuverability with no vibration to the hand ensuring an accurate and sharp cutting finish. The controller automatically adjusts the output power depending on the load so there is no need to make any adjustments on the controller during the working process. A constant frequency provides steady cutting results. From simple work to fine cutting and complicated shapes, this Ultrasonic cutting Knife performs effortlessly and beautifully.

Ultrasonic Cutting delivers cleaner cuts and enhanced precision for applications formerly delegated to waterjet, laser cutting, hard tooling and manual trimming. This environmentally-friendly solution reduces operating costs, works within a small footprint, and is energy efficient, clean and eco-friendly.

Advantages:

Pressureless cutting to prevent deformation of the cut items;
No heat is generated in the product – the mold remains cold;
The cutting quality is high and the layers do not mix or break;
Compared with the mechanical cutting machine, the "ploughing" effect of the material is greatly reduced;
Cutting the non-woven fabric and the textile while edge-sealing to avoid burrs;
A large number of standard carbide cutting blades for a wide range of shapes and sizes;
Ultrasonic cutting is cleaner than traditional cutting machines, with less debris* and will not adhere to cut items;
Ultrasonic cutting saves space and limits deflation to improve cutting accuracy;
The ultrasonic cutting tool head has a replaceable carbide cutting insert for extended tool life.

Parameter:

The ultrasonic blade with robot is ideal for applications dedicated to the cutting of skins, films, foams in 3D…
The blades used can be configured in high frequency vibration for an easier cut.
This cutting process is fast, clean, robust and with low running costs.
 

The robotic cells are based on polyarticulated robots using a high frequency generator, or a simple blade.
Machines with one or several robots (STAUBLI, ABB…) according to the production volumes requested (can be used non-stop in 3 shifts).
Average cutting speeds : from 50 to 250 mm/sec
The integration of ultrasound blades on robots enables to cut many materials, such as 'dry' composites (carbon fiber fabrics for example), or prepregs.

We have cooperated with domestic famous robot companies, welcome ask for more information

Applicable material:

Ultrasonic knives have gained widespread use in the textile and food industries in recent years. Ultrasonic cutting systems precisely cut textiles, rubber, thermoplastic films, knitted and non-knitted materials, and a variety of foods. These include both handheld devices and systems that are integrated into automated machines. Ultrasonic vibrating knives have the advantages of precise cutting, no pressure cutting (can avoid soft cutting deformation, such as cake), cutting of specific material edges, welding, cutting speed and significantly reducing cleaning costs.