• Poluda Igor
    RPS-SONIC is very professional and the sales industry is very patient. I think my air filter has got a perfect cutting plan here.
  • Mike
    Ultrasonic processing is amazing, greatly improving the quality of our company's finishing
  • Nguyễn Công
    the machine worked for 5years, still in good performance, Made in China is good quality now, RPS-SONIC is good quality.
Contact Person : Yvonne
Phone Number : 86-15658151051
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High Power Ultrasonic Assisted Machining / Ultrasonic Milling 20Khz

Place of Origin CHINA
Brand Name RPS-SONIC
Certification CE
Model Number RPS-M20
Minimum Order Quantity 1SET
Price negotiation
Packaging Details FOAM AND CARTON
Delivery Time 3DAYS
Payment Terms T/T, Western Union, MoneyGram, PAYPAL
Supply Ability 500 SETS PER MONTH
Product Details
Name Ultrasonic Milling Frequency 20Khz
Power 2000w Type Pencil Type, Metal Housing
Amplitude 1~5um Dameter 120mm
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Product Description

20Khz high power Ultrasound-assisted milling Ultrasonic machining

 

Take your machining capabilities to the next level, along with your bottom line, with ultrasonic milling: the latest in ultrasonic machining technology. Experience unprecedented machining efficiency with high performance ultrasonic milling, grinding, core drilling and light weighting of optical glasses and ceramics. Ultrasonic oscillation of the tool promotes free cutting of material, greatly reducing the force applied to the tool as well as the work piece during processing. This reduction in force allows for rapid material removal and faster cycle times as well as reduced tool wear and longer tool life.

 

Ultrasonic machining, or strictly speaking the "Ultrasonic vibration machining", is a subtraction manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles. The tool travels vertically or orthogonal to the surface of the part at amplitudes of 0.05 to 0.125 mm (0.002 to 0.005 in.). The fine abrasive grains are mixed with water to form a slurry that is distributed across the part and the tip of the tool. Typical grain sizes of the abrasive material range from 100 to 1000, where smaller grains (higher grain number) produce smoother surface finishes.

 

Ultrasonic vibration machining is typically used on brittle materials as well as materials with a high hardness due to the micro-cracking mechanics.

 

Parameter

ITEM PARAMETER
Frequency 20Khz
Power  500W
Amplitude 1-5um
Dameter 120MM

 

 

 

Rotary ultrasonic vibration machining

 

In rotary ultrasonic vibration machining , the vertically oscillating tool is able to revolve about the vertical center line of the tool. Instead of using an abrasive slurry to remove material, the surface of the tool is impregnated with diamonds that grind down the surface of the part. Rotary ultrasonic machines are specialized in machining advanced ceramics and alloys such as glass, quartz, structural ceramics, Ti-alloys, alumina, and silicon carbide. Rotary ultrasonic machines are used to produce deep holes with a high level of precision.[citation needed]

 

Rotary ultrasonic vibration machining is a relatively new manufacturing process that is still being extensively researched. Currently, researchers are trying to adapt this process to the micro level and to allow the machine to operate similar to a milling machine

 

Advantages

 

Ultrasonic vibration machining is a unique non-traditional manufacturing process because it can produce parts with high precision that are made of hard and brittle materials which are often difficult to machine.[1] Additionally, ultrasonic machining is capable of manufacturing fragile materials such as glass and non-conductive metals that can not be machined by alternative methods such as electrical discharge machining and electrochemical machining. Ultrasonic machining is able to produce high-tolerance parts because there is no distortion of the worked material. The absence of distortion is due to no heat generation from the sonotrode against the work piece and is beneficial because the physical properties of the part will remain uniform throughout. Furthermore, no burrs are created in the process, thus fewer operations are required to produce a finished part

 

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High Power Ultrasonic Assisted Machining / Ultrasonic Milling 20Khz 0High Power Ultrasonic Assisted Machining / Ultrasonic Milling 20Khz 1