Rinco Ultrasonic Welding Converter C20-12 1421 20kHz High Output Amplitudes

Rinco Ultrasonic Welding Converter C20-12 1421 20kHz  

The Transducer

The transducer changes the applied ‘vibrating’ electrical signal into a mechanical vibration. This is achieved by use of a sintered ceramic PZT (lead-zirconate-titanate) material which produces a change in thickness when a change in electrical polarisation is applied. The change in thickness is very small, in the order of 1-3?m. To produce a movement large enough to be of use in the welding operation a number of discs of PZT are used in one converter. PZT materials are exceptionally efficient in converting electrical energy into mechanical vibration, typically more than 95%. This enables the heat increase in the converter to be kept to a minimum.

Early ultrasonic welding machines were developed using metals that exhibit a change in length with changes in polarisation. These types of materials are known as magnetostrictive. Due to their much lower efficiency in converting energy virtually all ultrasonic equipment now uses PZT materials.

All the transducers, we can customize depending on your requirement.

We develop multiple ultrasonic tools, such as:

• Converters 20,30,35, 40 KhZ, built in special aluminium and titanium alloy;
• Boosters 1/1 ,1/1.5, 1 /2,1/ 2.5 etc. available in alloys of aluminium and titanium;
• Sonotrodes 20,30,35,40 KhZ, they can be made in titanium, aluminium and tempered steel.

RPS-SONIC specializes in ultrasonic technology and its related components for numerous industries. It offers a wide range of state-of-the-art, low maintenance welding machines assembled with high quality components and compliant with current ISO standards.

Contact our highly qualified technical department if you have any doubts regarding the proper machines for any practical request.

Piezo converter converts 20kHz electrical signal from ultrasonic welding device power supply into mechanical vibration. That is why converter is very essential part of ultrasonic welding.

Piezoelectric transducer technical information:

• Operating frequency:
  • 20kHz
• Model:
  • C20-12
• Housing:
  • Open steel housing
• Electrical connector:
  • Female coaxial cable connector Lemo ERA.2S
• Air cooling:
  • Possible to add a connector which fits into a M5 threads. This connector can be connected into cooling air supply.
• Max operating temperature:
  • 50°C, if used in warmer temperature or at constant use then converter requires air coolin.
• Compatibility:
  • All Rinco ultrasonic generators (power supplies) which operate at 20kHz.
• Ultrasonic booster amplifier connection:
  • M16x2 attachment

Features

• Poreless, high-density piezoceramics
• Mechanically very strong and stable.
• High mechanical quality factor
• Excellent electro-acoustic conversion efficiency
• Minimal thermal dissipation and power losses
• High output amplitudes