Ultrasonic Horns Available in Titanium, Aluminium or Hardened Steel

We not sale ultrasonic horn alone, we produce it for our own equipment only.

Frequently, an ultrasonic horn has a transitional section with a longitudinal cross-section profile that converges towards the output end. Thus, the horn’s longitudinal oscillation amplitude increases towards the output end, while the area of its transverse cross-section decreases.Ultrasonic horns of this type are used primarily as parts of various ultrasonic instruments for ultrasonic welding, ultrasonic soldering, cutting, making surgical tools, molten metal treatment, etc. Converging ultrasonic horns are also commonly included in laboratory liquid processors used for a variety of process studies, including sonochemical, emulsification, dispersing and many others.

In high-power industrial ultrasonic liquid processors, such as commercial sonochemical reactors, ultrasonic homogenizers and ultrasonic milling systems intended for the treatment of large volumes of liquids at high ultrasonic amplitudes (ultrasonic mixing, production of nanoemulsions, solid particle dispersing, ultrasonic nanocrystallization, etc.), the preferred ultrasonic horn type is the Barbell horn.Barbell horns are able to amplify ultrasonic amplitudes while retaining large output diameters and radiating areas. It is, therefore, possible to directly reproduce laboratory optimization studies in a commercial production environment by switching from Converging to Barbell horns while maintaining high ultrasonic amplitudes. If correctly scaled up, the processes generate the same reproducible results on the plant floor as they do in the laboratory.

These horns are available with tapped faces for replaceable tips up to 1' in diameter or with solid faces up to 2-1/2' and are available in titanium, aluminium or hardened tool steel. All tapped horns are machined from titanium. Mainly designed for ultrasonic welding and sealing. Special faces can be machined onto these designs including contour milling and EDM machining.

Standard designs are available in lengths up to 26" long with a 2-1/2" maximum width. All of our horns are designed to vibrate with even amplitude across the entire face at reduced power.

Design by RPS-SONIC and Professional analysis for different application.Horn design is not a simple process. Correct material must be selected, horns must be balanced, designed for the required amplitude, and be accurately tuned to a specific frequency. Incorrectly tuned horns can cause damage to the converter and/or power supply. Branson’s Tooling Engineers use Finite Element Analysis (FEA) to design and optimize horns, for proper tuning, stress level, amplitude level and uniformity.