The best quality products are for you to choose from !
Home » Products » Ultrasonic Welding Horn » RPS-Horn Ultrasonic Machining Tool Titanium / Aluminum / Steel Material


RPS-Horn Ultrasonic Machining Tool Titanium / Aluminum / Steel Material RPS-Horn Ultrasonic Machining Tool Titanium / Aluminum / Steel Material
RPS-Horn Ultrasonic Machining Tool Titanium / Aluminum / Steel Material RPS-Horn Ultrasonic Machining Tool Titanium / Aluminum / Steel Material

RPS-Horn Ultrasonic Machining Tool Titanium / Aluminum / Steel Material

Place of Origin CHINA
Brand Name RPS-SONIC
Certification CE
Model Number RPS-Horn
Minimum Order Quantity 1SET
Price not sale alone
Packaging Details FOAM AND CARTON
Delivery Time 3DAYS
Payment Terms T/T, Western Union, MoneyGram, PAYPAL
Supply Ability 1000 SETS PER MONTH
Product Description
Product Details
Name Ultrasonic Horn Material Titanium, Aluminium Or Hardened Steel
Type Design By Different Application Application Sealing
Time Of Delivery 10days Horn Size Design By Sample
High Light

ultrasonic booster


ultrasonic sonotrode

Product Description

FEM calculation precision manufacturing Ultrasonic sonotrodes

We not sale ultrasonic horn alone, we produce it for our own equipment only.






Types Of Sonotrodes

Stepped cylindrical – the most common type, cheapest to manufacture, different diameter at each end to provide the required gain.

Exponential cylindrical – development of the above with exponential shape to reduce the stress in the sonotrode, has lower gain capability.

Catenoidal cylindrical – combination of stepped and exponential, reduced stress and moderate gain.

Mother/Daughter – assembly of smaller sonotrodes onto a large block sonotrode to enable a number of sonotrodes to be run on a single system.

Bell – sonotrodes with the centre bored out to provide gain, allows the use of the maximum sonotrode diameter for welding.

Block – rectangular sonotrode, no gain, for welding large flat components.

Blade – rectangular sonotrodes with gain suitable for long or narrow welds.

Slotted – cylindrical, bell, block or blade sonotrodes above certain sizes need to be slotted to eliminate spurious frequencies being developed in sonotrode which would be detrimental to their operation.

The gain in a sonotrode can generally be determined by expressing a comparison of the surface area at the end of the sonotrode as a ratio.

Further information on sonotrodes is given in the sonotrode design section of this course.

Frequently, an ultrasonic horn has a transitional section with a longitudinal cross-section profile that converges towards the output end. Thus, the horn’s longitudinal oscillation amplitude increases towards the output end, while the area of its transverse cross-section decreases. Ultrasonic horns of this type are used primarily as parts of various ultrasonic instruments for ultrasonic welding, ultrasonic soldering, cutting, making surgical tools, molten metal treatment, etc. Converging ultrasonic horns are also commonly included in laboratory liquid processors used for a variety of process studies, including sonochemical, emulsification, dispersing and many others.

In high-power industrial ultrasonic liquid processors, such as commercial sonochemical reactors, ultrasonic homogenizers and ultrasonic milling systems intended for the treatment of large volumes of liquids at high ultrasonic amplitudes (ultrasonic mixing, production of nanoemulsions, solid particle dispersing, ultrasonic nanocrystallization, etc.), the preferred ultrasonic horn type is the Barbell horn.Barbell horns are able to amplify ultrasonic amplitudes while retaining large output diameters and radiating areas. It is, therefore, possible to directly reproduce laboratory optimization studies in a commercial production environment by switching from Converging to Barbell horns while maintaining high ultrasonic amplitudes. If correctly scaled up, the processes generate the same reproducible results on the plant floor as they do in the laboratory.





  • Sonotrodes tuned to frequency and amplitude
  • Sonotrode geometries and anvil versions to suit any application
  • Long service life due to individual selection of the sonotrode material to suit the respective plastic
  • Optimal welding results due to precise resonance behavior of the sonotrodes
  • Long service life due to FEM calculation of the best resonance behavior
  • Stable process with low thermal expansion due to innovative receptor




Standard designs are available in lengths up to 26" long with a 2-1/2" maximum width. All of our horns are designed to vibrate with even amplitude across the entire face at reduced power.


Design by RPS-SONIC and Professional analysis for different application.Horn design is not a simple process. Correct material must be selected, horns must be balanced, designed for the required amplitude, and be accurately tuned to a specific frequency. Incorrectly tuned horns can cause damage to the converter and/or power supply. Branson’s Tooling Engineers use Finite Element Analysis (FEA) to design and optimize horns, for proper tuning, stress level, amplitude level and uniformity.


As sonotrodes wear during extended production, the surface will become marked or pocked. Many times, these marks can be alleviated by the manufacturer so as to extend the life of the sonotrode. However, since the overall length dictates the frequency of vibration, changes in length caused by machining can change the tuning of the sonotrode. Typically, these can be refaced or resurfaced a few times depending on the gain of the sonotrode. Again, this is best left to those with the experience and equipment to do so.

The ultrasonic stack consisting of converter, booster, and sonotrode provides the necessary ultrasonic vibration in order to efficiently and precisely assemble the plastic parts in production. Understanding the terminology used to describe these parts, the way these components interact, and the functions of each will give the user a more thorough understanding of the process and allow for more informed















facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button

Comprehensive Product Line

Our comprehensive range of ultrasonic products includes welding equipment, liquid processors, cutting equipment, sealing equipment, spray nozzles, power supplies, and more, catering to diverse application needs.
Ultrasonic Welding Equipment

Related Products

Whether you're in need of welding equipment, liquid processors, cutting equipment, or sealing equipment, we have high-quality solutions to offer. Explore our products to discover more about the application cases and advantages of ultrasonic technology in various industries. We are committed to providing customized products and professional technical support to add value to your business.

Unveiling Innovative Applications Across Industries

Explore the innovative applications of ultrasonic technology in industries such as welding, liquid processing, cutting, and sealing. Discover the advantages and working principles of ultrasonic technology and learn how to leverage it for increased efficiency and quality improvement in your business.

content is empty!

Subscribe for Exclusive Benefits and Exceptional Service!

Subscribe with your email to receive our latest updates and exclusive offers!

Quick Links



Copyright © 2023 RPS                 PRIVACY POLICY

Send an Email

We offer diverse sealant solutions and prompt 24-hour service.
Contact us