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Easy Take Ultrasonic High Power Generator For Welding / Cutting / Sealing
|Name||Ultrasonic Power Generator||Voltage||AC220V 50HZ/60HZ.|
|Frequency Range||+_1 Frequency|
digital ultrasonic generator,
ultrasonic frequency generator
Ultrasonic Generator For Ultrasonic Welding, Cutting, And Sealing
Ultrasonic welding is a cost-effective assembly method when joining nonferrous materials, such as aluminum, brass, copper and nickel. “The advantages for ultrasonic welding appear for high thermally conductive materials, such as aluminum, copper and magnesium, which can be troublesome to weld for resistance welders and lasers,” says Graff. “Ultrasonics is also very useful for joining a thin material to a thick material. If minimal disturbance of material properties due to heat is a requirement, ultrasonics is often the best welding process.
“Issues of cost-effectiveness tend to come down to being able to make a given weld or not being able to, or having to go through extensive materials and part redesign,” adds Graff.
Wire attachment is a common application for ultrasonic welding. It is a popular alternative to mechanical crimping, which raises reliability issues.
“Ultrasonic welding is very cost-effective for wire splicing applications,” claims DiFinizio. “The machine cost is very low and the tooling is available at low prices due to high volume manufacturing of standard spare parts.
“Often, the price of an ultrasonic welder can be justified by the removal of another process such as a tinning station or by the removal of fasteners or clips. For instance, an ultrasonic tube sealer can reduce labor by at least one worker and eliminate stress injuries due to crimping and brazing methods.”
In some applications, ultrasonics may be the only economical alternative. For instance, in many cases, aluminum parts cannot be joined by resistance welding or soldering. According to Graff, “aluminum is very weldable ultrasonically, whereas it proves challenging to several conventional welding processes.”
This digital generator is available in frequencies of 15kHz, 20Khz, 28Khz,30 kHz, 35 kHz and 40Khz at a power range between 300 W and 3000 W. Programmable ramp up and ramp down times and infinitely variable adjustment of weld amplitudes are only some of the features of this product line. The biggest advantage of this generator is the wide frenquncy range, for example: the 20Khz generator, it can catch the frequency from 18~21khz, so it is easy to tuning. Also it is easy for some ultrasonic new user.
Min out size, easy take.
Digital generator, can tracking the frequency itself.
Work stable, high power output.
Touch screen Optional,easy operate.
Applied widely in welding, cutting,& sonochemistry.
|Frequency||Power||Rated work current|
Available , but not the best, If open the equipment when the horn in the liquid , it can catch the frequency well, it is better tracking the frequency without any loading.
|Metal welding||Available , but not the best. Metal welding always in high loading , it is better use a generator with well ventilation.|
The maximum allowable equipment environment
Available environment temperature: -20C° to 40°C, work over temperature may cause in abnormal operation of the equipment and safety accidents.
Available air humidity: less than 70%. Excessive air humidity may cause Short circuit of the internal electronic components.
Maximum electromagnetic interference intensity: less than 120E. Larger than 120E will cause seriously interfere and damage the equipment.
The power input standard is: single-phase AC220V 50HZ/60HZ.
Input power supply voltage fluctuation range: <10%.
Input power supply harmonic content: <20%.
Input power supply current: 10A.
Input power cord diameter: >1.5MM2.