Manual spot welding / bonding of thermoplastic materials with ultrasonic energy

Adopting advanced ultrasonic circuit, imported piezoelectric ceramic chip in the transducer, mould head is made of titanium alloy materials. It is of stable performance and easy manipulating. This product can be applied to the different seam craft of toys, garments, hair decorations and ribbons. It is adopted special mould head to stick the artificial diamond on the fabrics.The horn material and shape can selected by you , it depends on your application, different application suit for different horn.

Please our technical for professional recommend.

The hand-held sonotrode is designed for manual spot welding (bonding) of thermoplastic materials with ultrasonic energy: knitted, woven and non-woven materials such as: nylon, polyester, polypropylene, acrylic, some vinyls, urethane, filter materials and synthetic blends. The process of ultrasonic welding (bonding) allows assembling of details by using the appropriate ultrasonic frequency, sonotrode and generator. This welding technology is applicable for details that cannot be assembled in any other way or if manual assembling is required. The shape of the sonotrode’s tip may be different, according to the requirements of the technological process or the material.

The hand-held sonotrode for ultrasonic welding (bonding) is light and handy, suitable for left- or right-handed operation. It is equipped with simple air-cooling system, which prevents the device from heating and the palm from sweating and this way facilitates the control and precise operation.

Product Specifications :

1 - hand welder can be applied to a single point welding, screw implants , riveting .
2 - Portable design , save space , easy to operate.
3 - can be used independently , but also can be used with automatic peripheral equipment .
4 - There are lessons device models , especially for rhinestones / PC drill mount in haute couture processing .
5 - SUW-0328M ultrasound output size can be adjusted .

Parameter:

Areas of use:

Automotive industry

Prototype / trials work

Conveyor belt repair

Re-work for automation

Fabric repairs and joining

Blister packs

Vac forming- component retaining

Equipment is mobile

Ultrasonic spot welding is used whenever large plastic parts cannot be placed on a traditional machine. Therefore, the welding head designed as a handgun is brought to the part; either manually or with a robot. The advantage of ultrasonic spot welding is the fact that the parts do not need any special preparation (no energy director required ).Therefore large size vacuum formed parts can also be assembled easily.

The ultrasonic horn is built to produce high amplitude. The tip of the horn is shaped in order to penetrate the two layers of material,leaving a typical ring pattern on the workface, while the backside rests smiith and clean.

Our hand-held thermoplastic welding tools meet two needs: welding of hard-to-reach areas and tamper-proof sealing of packaging.

In practically no time your production teams will be producing clean welds with our ultrasonic gun and pencil.

These tools are designed for ease of use, adaptability and flexibility to ensure clean and strong welds.
We have the solution to all your assembly needs.

We also have metal housing welding pencil, for welsing machine assembly.