35kHz 800W Ultrasonic Sewing Machine With Titanium Rotary Horn

Ultrasonic bonding is the process of using high-frequency compression/relaxation of materials against specially designed anvil patterns that cause them to heat at the molecular level and melt. This process enables the materials to flow around the shapes of the anvil and adhere to each other and to other materials that are in the web matrix. It is only a part of the ultrasonic sewing machine.

Parameter:

How It Works:

1. Ultrasonic Welding:

• High-frequency ultrasonic vibrations are applied to synthetic fabric layers.

• The vibrations generate localized heat through molecular friction, melting the material and bonding it together.

2. Filling Process:

• The machine integrates a stuffing system that fills the pillow or cushion with materials like polyester fiber, memory foam, or other soft fillings.

3. Seamless Sealing:

• After filling, the ultrasonic system seals the edges seamlessly, ensuring a strong and airtight bond.

4. Cutting and Trimming:

• The machine can simultaneously cut and seal the fabric to the desired shape, preventing fraying and saving additional processing time.

Applications:

• Home Textiles:

• Producing pillows, cushions, and decorative items.

• Medical Industry:

• Creating sterile, hypoallergenic pillows for hospitals or medical settings.

• Automotive:

• Manufacturing headrests or cushions for car interiors.

• Outdoor Gear:

• Making waterproof or weather-resistant cushions for outdoor furniture or camping gear.