20Khz 3000W Ultrasonic roll seam welding for the glass/ metal welding

Ultrasonic roller welder adopts the latest ultrasonic technology to generate surface molecular whirl and penetration by friction of material surface under high frequency mechanical vibration pressure, which can form permanent welds for different melting point materials such as aluminum, copper, iron, etc. , good quality and low cost.

1.The transducer/ booster/ horn material have been carefully and carefully screened, the equipment quality is reliable and durable, the ultrasonic transmission efficiency is high, and the power loss is low.

2. Real-time monitoring of all welding parameters, such as welding speed, welding pressure, vibration amplitude, ultrasonic frequency, output power, etc.

3, ultrasonic roller welder integrated sound level design is STAPLA's latest revolutionary vision, and is recognized as a new ultrasonic metal welding technology standard, compared with the traditional welding head, life expectancy, higher efficiency

4, ultrasonic roller welder quality control method: fully automatic (based on energy / pressure / welding height)

5. Ultrasonic roller welder has RS-232 and RS-485 communication interfaces, which can be controlled by Modem network. It can meet the requirements of any grade of automatic control system.

6, ultrasonic welding machine DC motor stepless speed regulation. Welding speed in the line speed mode digital display. At a glance. Welding direction can be quickly set through the panel

7, ultrasonic welding machine welding height adjustment mechanism is easy to operate, accuracy up to 0.02MM

Advantages

1. High reliability: ensure excellent process control through time, energy, power and high limit monitoring;

2, cost savings: avoid consumables such as solder, flux, bending and brass materials, so that ultrasonic welding becomes the process with the best economic benefits;

3, low energy consumption: ultrasonic welding requires less than 1/3 of the resistance welding;

4, tool life: ultrasonic tools are obtained by high-quality tool steel finishing, with excellent wear resistance, easy to install, high welding accuracy;

5, high efficiency and automation: the typical welding speed does not exceed 0.5 seconds, the size is small, the maintenance workload is small, the adaptability is strong, making the ultrasonic equipment the first choice for automated assembly lines;

6. Low working temperature: Since ultrasonic welding does not generate a lot of heat, it will not anneal the metal workpiece, will not melt the plastic shell, and does not require cooling water;

7. In addition to insulation: In most cases, the high frequency friction of ultrasonic welding eliminates the need to strip the insulation of the enameled wire or pre-clean the surface of the workpiece;

8. Dissimilar metal welding: for different or similar metals (such as copper + copper, aluminum + aluminum, or aluminum+ Copper) Excellent welding penetration mixing effect.

Parameter