Precision Ultrasonic Atomization Coating System for Advanced Manufacturing

Ultrasonic atomization spraying is a precision spraying technology driven by ultrasonic vibration. This technology uses high-frequency vibration to disperse low-viscosity liquid materials into uniform micron- or even submicron-sized droplets, which are then deposited onto the substrate surface in an adjustable manner, forming a uniform, stable, and high-quality functional coating.

In ultrasonic spraying technology, RPS-SONIC is committed to providing high-performance ultrasonic atomization and spraying solutions for the electronics manufacturing, new energy, medical, and high-end materials industries.

The following is a parameter table for atomizing nozzles of different frequencies provided by our company:

RPS-SONIC technology advantages

1. Ultra-high atomization uniformity

The RPS-SONIC atomization system achieves a uniform droplet size distribution, effectively improving coating consistency and stability.

2. Significantly improved material utilization

With virtually no overspray or rebound loss during the spraying process, material utilization can reach over 90%.

3. Compatible with a variety of functional materials

Suitable for low-viscosity solutions and functional material systems containing nanoparticles.

4. Non-contact, gentle spraying

The ultrasonic atomization process does not damage the material structure, making it particularly suitable for biomaterials and precision functional coatings.

5. High Controllability and Intelligence

RPS-SONIC equipment supports precise control of frequency, flow rate, and spraying mode, and can be integrated with automated production lines.

The base plate can also be heated and controlled

We can customize nozzles of different shapes according to customer needs, as shown in the picture below:

Applications of RPS-SONIC ultrasonic atomizing nozzles

�� Electronics and Semiconductor Manufacturing

· PCB protective coating spraying 

· Precision conductive film spraying

· Insulation and functional coating spraying

�� New energy industry

· Lithium battery electrode coating

· Uniform deposition of functional materials

· Energy Device Surface Treatment

�� Medical and Biotechnology

· Drug atomizing coating

· Deposition of bioactive materials

· Medical functional films

�� Optical and Materials Engineering

· Anti-reflective coating

· Hydrophobic/antifouling coating

· Precision functional thin film preparation

Please contact us if you have any needs; we can provide customized services.