Ultrasonic fabric cutting uses ultrasonic energy to locally heat and melt the material to be cut, so no sharp edge is required. It is often used to cut difficult-to-cut materials such as thermoplastic resin plates, sheets, films and laminates, carbon fiber composites, fabrics and rubber.
The ultrasonic fabric cutter vibrates 40,000 times per second (40 kHz) with a maximum output power of 100W. Due to this movement, it can easily cut resins, rubbers, non-woven fabrics and composite materials. The outer shell of the fabric cutter is made of stainless steel, and the blade is made of inert, hard and wear-resistant metal-high-speed steel with a thickness of 0.6mm, which will not have a lasting chemical reaction with the cutting material. The user can replace the blade by himself, and the high-frequency vibration reduces the friction resistance of the cutting surface, prolongs the service life of the blade, and saves costs.
Advantages of ultrasonic fabric cutting:
Soft edges
The fabric cutting edge is very soft, avoiding excessive edge thickening caused by melting shrinkage, which affects the appearance.
The fabric will not turn yellow
Since the ultrasonic wave is heated by friction from the inside of the fabric, the fabric will not turn yellow due to excessive surface temperature.
No edge breakage and wear
The edge is sealed while the fabric is cut, and the edge is very neat. The warp and weft yarns of the fabric will not shift, nor will it cause edge breakage and damage.
No sharp blade is required
The blade vibrates and rubs tens of thousands of times per second, causing the fabric to be locally heated and melted, so a particularly sharp blade is not required.
No pollution
The maximum temperature of the ultrasonic blade does not exceed 50°C during cutting, so no smoke and odor are generated, making it safer to use.
Easy to use
The ultrasonic fabric cutter can be used in a handheld manner, installed in an existing production line, or added to a robotic arm.
Wide range of applications
All kinds of textile materials and plastic sheets can be cut by ultrasound, such as natural fibers, synthetic fibers, non-woven fabrics and knitted fabrics.
